What to Expect
Tesla is accelerating the world's transition to sustainable energy. Revolutionary strategies and products have been developed within a few years and successfully launched at scale - made possible only through extraordinary speed, innovation, and efficiency. Gigafactory Berlin-Brandenburg is establishing Tesla's next chapter in Europe. At the heart of this are our people - their passion, motivation, and engagement drive us toward our goals. We invite you to be part of this journey.
The role
The battery cell is a critical component in Tesla vehicles and energy storage systems. Tesla's Production Engineering team is at the forefront of designing cutting-edge electrode production processes and scaling them into mass production. This team operates and develops highly complex, high-precision processes for high volume and high quality.
As a Process Engineer, you will drive these technologies toward their full potential, ensuring reliable and high-performing processes. You will rigorously analyze and resolve issues, continuously improving and optimizing production. You take pride in hands-on work, analytical thinking, organization, and attention to detail. You thrive in an environment where excellence is expected, noticed, and rewarded - and where individuals carry real responsibility.
What You'll Do
- Lead end-to-end optimization of calendering and lamination production processes - balancing safety, quality, cost, and performance to achieve world-class OEE (Overall Equipment Effectiveness).
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Own the calendering and lamination processes - controlling critical parameters to ensure consistent quality at high volume.
- Drive continuous improvement initiatives that boost yield, capacity, and process capability across cal/lam operations.
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Apply technical expertise to design, develop, and innovate roll-to-roll manufacturing processes, tooling, and fixtures.
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Collaborate with cross-functional teams (Design Engineering, NPI, Quality, Operations) to ensure robust, scalable, and manufacturable solutions.
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Drive successful new product introductions, ensuring seamless transition from concept to production.
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Enable data-driven decisions by leveraging predictive analytics and factory data systems.
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Apply structured problem-solving methodologies: Design of Experiments (DoE), 5 Whys, 8D, and more.
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Reduce process variation using SPC (Statistical Process Control) and MSA (Measurement Systems Analysis).
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Develop and maintain clear, effective Standard Work Instructions and rigorously audit compliance.
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Contribute to the development and maintenance of FMEAs and Control Plans.
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Redesign production line layouts with a focus on material flow, waste reduction, ergonomics, and Lean principles.
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Train and mentor Process Technicians and support frontline associates in mastering new processes.
What You'll Bring
- Degree in Mechanical or Manufacturing Engineering, or equivalent hands-on experience in a relevant field.
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Solid experience with automated production systems - direct experience with calendering and/or lamination processes in a roll-to-roll environment is strongly preferred.
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5+ years in a technology-driven manufacturing environment using automation and advanced production techniques.
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Proven process engineering skills: process development, root cause analysis, data-driven troubleshooting, constraint management, and flow optimization.
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Familiarity with key cal/lam process parameters: roll gap, nip pressure, web tension, electrode density, coating adhesion, and drying profiles.
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Strong interpersonal skills - able to collaborate effectively across all levels, especially with shop floor teams.
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Ability to identify critical process parameters and apply statistical methods to control and improve performance.
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Ability to deliver clear, actionable technical guidance to engineers and operational teams.
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Hands-on mindset - you don't just analyze, you get involved.
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Fluent in English; German is a plus.
Tesla is an Equal Opportunity / Affirmative Action employer committed to diversity in the workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, age, national origin, disability, protected veteran status, gender identity or any other factor protected by applicable federal, state or local laws.
Tesla is also committed to working with and providing reasonable accommodations to individuals with disabilities. Please let your recruiter know if you need an accommodation at any point during the interview process.
